FULL BLOWN. Supercharged Honda CB550 by Popbang Classics

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Written by Martin Hodgson | Images by Kenny Smith

All that glitters is definitely not gold; what was purported to be a top quality customized café racer constructed by a sizzling shot from California arrived in Australia a disappointing mess. Some fastidiously taken photographs and a number of hidden issues meant this wasn’t found till the CB550 had crossed the Pacific. However Justin Holmes of Australia’s PopBang Classics got here to the rescue and each time the proprietor requested him to up the ante, he delivered. The completed product is a supercharged 1975 Honda Scorching Rod that lastly has the Hollywood comfortable ending.

The proprietor of the bike Aaron, is the proprietor of Ze Pickle eating places, and Justin has labored on his bikes for years. However at some point he acquired a name to return and take a look at this new trip that Aaron had introduced over from the states. “At that stage it was fairly inventory, with naked steel tank that had knee minimize outs roughly bashed into it with a hammer and a naked steel cafe tail that was simply tacked collectively leaving sharp edges uncovered (I sliced my hand open on it). The clear coat was flaking off from all of the rust forming beneath, the brakes didn’t work, the wiring was a birds nest of simply crimson wires and it blew extra smoke than a coal prepare,” Justin remembers.

Not good. So after getting the decision to restore it each time it broke down, Aaron lastly appeared over at his customized crafting mate and stated, “bugger it, minimize it up and make one thing new, make it a PopBang bike.” He’d barely completed the sentence and Justin was pulling the bike to items, holding simply the body, swingarm, engine and rear wheel. On the identical time Justin was creating a Girder entrance finish and Aaron wished his bike to be the primary to put on it. So with the CAD drawings achieved the Chromoly setup was pieced along with needle curler bearings and a contemporary shock.

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Subsequent on the checklist of issues to do at PopBang was to maintain the bodywork and all of it begins on the rear with the wonderful hand shaped tail unit. The body and steel work merge seamlessly collectively whereas the sunk taillights give it a singular rear view. The “hammered” tank that got here with the bike was changed by an unmolested CB550 unit that was handled to a Monza cup and built-in chrome steel moulded trim for a contact of sophistication. “I painted all of it in gloss black, leaving some brush completed steel uncovered and added what was then a turquoise patina to the tank and tail to match an previous F100 pickup he had,” Justin explains.

Some extra work was achieved and it was beginning to take form when Aaron paid a go to to the store. “Hey man, I offered the F100, can we alter the turquoise to Nardo gray? And the way would you’re feeling about making it a inflexible?”. So practicality was now out the window however by no means afraid of a problem Justin picked his instruments and jaw up off the ground and started working. The inflexible was designed after which constructed to drop the bike as little as was attainable with the present mods and with the paint sorted out in Aaron’s new favorite color each agreed the suitable resolution had been made.

With the rebuilt engine stripped and painted black, that too was thrown into the body and as Justin remembers “All was easy crusing once more, till I stupidly despatched Aaron a photograph of a Honda 4 with a supercharger. The picture virtually appeared prefer it was taken in my very own workshop. He thought it was his personal bike and acquired method too excited…”. You already know what’s coming subsequent, Aaron couldn’t be persuaded and wished his engine blown too. So it was onto the web and a small AMR300 supercharger was ordered and on its method from Japan.

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Doing the sums Justin labored out the engine may deal with Three-5psi safely and set about constructing, machining and fabricating all of the elements essential to make it match. There is just too a lot to element, however the highlights embody the customized constructed consumption, twin rear going through Wassell concentric carbs with their very own hand machined velocity stacks and the one-off rotor and pulley system that steps the rotor and alternator out 20mm. Whereas the drag model zoomie headers ship the highest gasoline look and sound.

However this isn’t an off the shelf package and anytime you do one thing this sophisticated for the primary time there shall be hurdles. The inadequate gasoline provide was rectified with a Harley model excessive move gasoline faucet and 5/16 line. Whereas the poor charging being obtained by the small Antigravity four cell battery noticed Justin go for an old-fashioned answer, retrofitting a Lucas 2 wire alternator and rotor. Offering the spark is a Dynatek ignition which hides away with the remainder of the electrics within the flush mount tray beneath the customized seat upholstered by Timeless AutoTrim.

The superior board observe model handlebars have two classic Unity spotlights in entrance of them, however with the inverted levers the clutch cable stored snapping. The answer, Aaron wished a suicide shifter and that’s precisely what he acquired. The 21in entrance rim provides the bike an actual old fashioned presence and with every problem and on the market thought Aaron thought up; Justin discovered an answer that you just’d look forward to finding from an previous world grasp craftsman. Kicked into life ZP550 had its first run on a small airstrip within the hinterland of northern NSW. “The sound via the valley was unreal” Justin smiles, including “All in all, it’s an excellent enjoyable bike to trip. Scary… however enjoyable” and eventually due to PopBang Classics Aaron acquired his California Dream.

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